Steel Casting Foundry in Haliyal

Steel Casting Foundry in Haliyal

Steel Casting Foundry in Haliyal

Established in 2004, Shri Jai Baba Steel Pvt. Ltd., is one of the top Steel Casting Foundry in Haliyal, producing all types of Steel, Alloy, and Stainless steel castings up to 400 MT per month. We have been manufacturing and supplying Graded Steel, Alloy, Stainless, and Duplex Stainless steel castings for a variety of industries, including automotive, railway, oil and gas, material handling equipment, and the hydraulics industry. All our processes are based on IS standards and we are ISO 9001:2008 certified Steel Casting Foundry in Haliyal. Our facilities are well-equipped to meet the variable requirements for steel castings, such as Size, Weight, and Grade. This helps our customers to speed up their commitments by reducing their lead time, thus increasing overall efficiency.

One of the Leading Steel Casting Foundry in Haliyal

We, Shri Jai Baba Steel Pvt.Ltd., are a leading Steel Casting Foundry in Haliyal. Located on an area of approximately 1 lakh square feet including RCC building and Shaded areas. We have three different units for producing and manufacturing of C.I ingot Mould, steel casting and Forging. Our units are capable of casting and Forging steel products. All our manufacturing plants have modern equipment and can produce up to 400 MT of good casting products per month. Our products are of the highest quality and are supplied to meet global requirements in a variety of MOCs from Plain Carbon Steel to Duplex Steel. Our team of experts have extensive experience in casting all types of products, including stainless steel, duplex steel, and super duplex steel, as well as ductile iron, ranging from 5 kg to 2000 kg in single piece weight. As one of the leading Steel Casting Foundry in Haliyal, we produce and supply high quality steel, ductile iron, and other products for a wide range of applications, including rail, pump, valve, and general engineering.

Quality Control, Testing & Inspection facilities at Our Steel Casting Foundry in Haliyal

At Shri Jai Baba Steel, our commitment to delivering top-notch quality steel casting products is evident through our rigorous testing and inspection processes. As a leading Steel Casting Foundry in Haliyal, our chemical testing facilities employ a cutting-edge spectrometer with 24 elements, including a Nitrogen channel, ensuring thorough analysis of the composition.

In our physical testing facilities, we focus on key properties like hardness, strength, ductility, toughness, wear resistance, and corrosion resistance. To achieve this, our well-equipped Physical lab features a 40T MCS UTN Machine with an extensometer and an impact testing machine. We prioritize precision with a required marking table and essential measuring instruments for dimensional inspection.

Our Sand testing lab further enhances our quality control with equipment such as a Sieve Analyzer, Core gas determination tools, Permeability tester, Muffle furnace, Clay washer, and Sand strength tester. This comprehensive approach ensures that our steel casting products not only meet but exceed performance requirements for various applications. As a reputable Steel Casting Foundry in Haliyal, at Shri Jai Baba Steel, we take pride in providing our clients with the assurance of the best quality products, achieved through meticulous testing and inspection processes.

About me

About

Manufacturing Process of steel casting at our Steel Casting Foundry in Haliyal

At our Steel Casting Foundry in Haliyal, we pride ourselves in producing quality steel parts through a precise manufacturing process. So, let’s look at how we transform raw materials into high-quality, long-lasting, precision-crafted steel castings.

Steel Casting Foundry in Haliyal
Pattern Making
In our foundry, we have a special area (about 10,000 square feet) just for keeping our pattern equipment safe. Since we are a Jobbing type foundry, we need to store these patterns for a long time. To make it easy, we plan to use racks with a special crane for storing them. We also have a pattern shop where we take care of and fix patterns when needed.
Steel Casting Foundry in Haliyal
Methoding
We use a cool computer program called AutoCAST Simulation Software to help us figure out how to make the castings. This program predicts the whole process of casting, from pouring the metal to cooling it down. This saves us from doing many test runs and helps us make good castings faster. We keep special cards for each item to remember how to make it.
Steel Casting Foundry in Haliyal
Moulding
When we make the mold for the casting, we use a process called CO2, and we have a machine that mixes sand automatically. It can mix 6 metric tons of sand every hour. We also use a special process for making the inner parts called cores. These cores get baked in an oven automatically.
Steel Casting Foundry in Haliyal
Melting
In the melting area, we have two special furnaces that use electricity to melt the metal. These furnaces can melt up to 1000 kilograms of metal at once. They have a fancy tool that shows us how much energy we are using and makes sure the melting is just right. We also measure the temperature of the melted metal. Our melting area is clean and follows the rules to protect the environment.
Steel Casting Foundry in Haliyal
Finishing
After the metal is cast, we use machines to clean it up and make it look good. We have a big machine that blasts the metal with tiny bits to remove extra parts. We also have special furnaces that make the metal strong. They are controlled by computers and follow all the rules. We test the metal to make sure it's good quality and meets the right measurements.
Diverse Capabilities of Our Steel Casting Foundry in Haliyal

At our Steel Casting Foundry in Haliyal, we pride ourselves on providing a broad spectrum of capabilities that make us unique in the industry.

Steel Casting Foundry in Haliyal
  • Versatile Casting Processes: Sand casting, Die Casting, Permanent Mold Casting, Lost Foam Casting, Continuous Casting and more.
  • Wide Alloy Materials: Carbon Steel, Alloy Steel, Stainless Steel, Duplex Stainless Steel, Heat-Resistant Steel and more.
  • Grades: WCB, WCC, LCB, LCC, CF8M, CF3M, CF3, CF8, Duplex Steel 4A, 5A, 6A, CA6NM-A, CA6NM-B, CD4MCU(1A), CD4MCUN(1B), WC6, WC9, CN7M, C12A, and other similar materials.
  • Value Addition Services: Heat Treatment Expertise,Precision Machining Services,Quenching for Optimal Performance and Sub-Assembly Capabilities.
  • Casting Range: Weight from 5 kg to 1000kg
  • Annual Turnover: 4000 MT
Why Choose our Steel Casting Foundry in Haliyal ?

Choosing our Steel Casting Foundry in Haliyal has many advantages, which makes us a top choice for customers. Here are compelling reasons why you should choose our foundry for your casting needs

Steel Casting Foundry in Haliyal
Steel Casting Foundry in Haliyal
Steel Casting Foundry in Haliyal

Shri Jai Baba Steel Pvt. Ltd.

About

Shri Jai Baba Steel Pvt. Ltd. was established in 2004 and has become an icon in the fields of casting, Forging, machining, and gear manufacturing. For over 20 years, we have been leading the industry as a manufacturer & supplier of high-quality steel casting & Forging products. Led by our Directors, Mr. Brijmohan Agrawal, Mr. Purushottam Agrawal, and Mr. Shriniwas Agrawal, we are a leading source of casting & Forging products for the Automotive Industry, Railway Industry, Oil and gas Industry, Material Handling Equipment, Hydraulics Industry, etc. We are an ISO 9001:2008-certified company. We started with a small production of C.I. ingot mould, which were then sold to induction furnace holders for the production of Ingots. After 2 years of commitment & hard work from our Directors and a very experienced production team, we set up our second unit in 2006 to produce ingots and steel castings (900 MT monthly). Subsequently, in 2007, our third unit was set up for the production of Forging rolls, wheels, gear blanks, shafts, bushes, ladle hooks, bogie wheels, and other Forging items.

Products

We Offer

Steel Casting Foundry in Haliyal
Steel Casting Foundry
in Haliyal

Steel Casting Foundry in Haliyal, producing all types of Steel, Alloy, and Stainless steel castings up to 400 MT per month.

Steel Casting Foundry in Haliyal
Steel Casting Manufacturers
in Haliyal

We supply a large number of good quality steel castings in the country to several clients.

Steel Casting Foundry in Haliyal
CI Casting Foundry
in Haliyal

steel industry, providing high-quality CI Casting steel to customers across India.

Steel Casting Foundry in Haliyal
Mill CI Casting
in Haliyal

Shri Jai Baba Steel Pvt. Ltd., are one of the leading brands in the casting industry for providing a wide range of CI (Cast Iron) Mill.

Steel Casting Foundry in Haliyal
Cast Iron Casting Manufacturers in Haliyal

are well-known in the casting industry and are the top Cast Iron Casting Manufacturers in Haliyal.

News

Blogs

Shri Jai Baba Steel Pvt. Ltd.: Pioneering Excellence in Steel Casting Foundry in India

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Frequently Asked Questions (FAQ) :-

Q :- What is the best steel for casting in Haliyal?
Answer :- The best steel for casting depends on the specific requirements of the application. Common options include carbon steel for general use, stainless steel for corrosion resistance, and alloy steel for enhanced strength and hardness.
Q :- Is casting steel expensive?
Answer :- The cost of casting steel can vary depending on factors such as the complexity of the casting design, the type of steel alloy used, and the quantity of parts being produced. Generally, casting steel can be more expensive than other materials due to the high temperatures and energy requirements involved in the casting process, as well as the need for specialized equipment and skilled labor.
Q :- What is the grade of cast steel?
Answer :-The grade of cast steel typically depends on its composition and properties required for specific applications. Common grades include ASTM A27 for carbon steel castings, ASTM A148 for high-strength alloy steel castings, and ASTM A743/A744 for corrosion-resistant stainless steel castings. It's essential to choose the appropriate grade based on factors like strength, corrosion resistance, and temperature resistance for optimal performance.
Q :- Is cast better than steel?
Answer :- It depends on the application. Cast iron, known for its excellent casting properties, is often preferred for applications requiring high vibration damping and wear resistance, such as machine bases and engine blocks. However, steel offers superior strength, toughness, and versatility, making it the preferred choice for a wide range of applications, including structural components, automotive parts, and tools.
Q :- What is the strongest form of casting in Haliyal?
Answer :- Investment casting, also known as lost-wax casting, is often considered one of the strongest forms of casting. It allows for intricate shapes and precise dimensions, resulting in parts with exceptional strength and durability. This method is widely used in industries such as aerospace, automotive, and medical where high-performance components are required.
Q :- What is the best type of casting in Haliyal?
Answer :- The best type of casting depends on the requirements of your project. Common options include sand casting, investment casting, and die casting. Sand casting is versatile and cost-effective for large parts, while investment casting offers intricate detail and tight tolerances. Die casting provides high production rates and dimensional accuracy for mass production.
Q :- What is the process of casting steel?
Answer :- The process of casting steel involves melting steel in a furnace, pouring it into a mold cavity, and allowing it to solidify. Once solidified, the casting is removed from the mold, cleaned, and finished to meet desired specifications. This process can be performed using various casting methods such as sand casting, investment casting, or die casting, depending on the complexity of the part and desired quality.
Q :- What is the strongest cast metal?
Answer :- Titanium is widely regarded as the strongest cast metal due to its exceptional strength-to-weight ratio and resistance to corrosion. It offers superior strength compared to other cast metals like steel and aluminum, making it a preferred choice for applications requiring high strength and durability.
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